Bump safety cups

Protect Against Minor Bumps and Lacerations with Industrial Bump Safety Caps
These lightweight caps provide EN812-certified protection for confined spaces and low-impact environments. Choose from trusted brands including 3M, ERB Safety, and Jackson Safety.

Essential Head Protection for Low-Impact Environments
In many work environments, the primary head injury risk is not falling objects from above, but accidental bumps against stationary obstacles like low ceilings, pipes, beams, and overhead equipment.

For these situations, a full industrial safety helmet can be overkill, but going without protection is a risk. The solution is a bump safety cap. Designed for comfort and protection against minor impacts and lacerations, bump caps are an essential piece of personal protective equipment for workers in confined spaces, automotive repair, food processing, and countless other industries.

What is a Bump Safety Cap?
A bump cap is a lightweight piece of headgear featuring a hard, plastic shell, often made from ABS or HDPE. It is designed to absorb the force of low-impact hits and protect the wearer from cuts, scrapes, and bruises. They are intended to protect against the effects of striking the head against hard, stationary objects.

It is vitally important to understand that bump caps are NOT a substitute for industrial safety helmets. Safety helmets are tested to a different standard and are designed to protect against falling or thrown objects. Bump caps are for low-impact hazards only. If your job site requires a hard hat zone, you must wear a proper safety helmet.

Key Features of Bump Safety Caps
Modern bump caps are engineered for maximum comfort and practicality, encouraging consistent wear.

Unlike bulky hard hats, bump caps are designed to be unobtrusive with a low-profile, lightweight design. The 3M First Base + features a flexible, low-profile shell made from ABS plastic, making it comfortable to wear for long periods. The ERB Safety bump cap weighs only 7.34 ounces.

To keep the wearer cool, many models feature perforated sides or airflow channels. The 3M First Base + has breathable fabric and foam with airflow channels. The PS89 model has ventilation holes in the shell for extra airflow.

A good fit is essential for safety and comfort. Most bump caps feature adjustable sizing. The 3M model uses an elastic strap for a personal fit. Other models use a 4-point plastic harness with an adjustable buckle.

To manage perspiration, quality bump caps include soft foam or terry cloth sweatbands. The ERB Safety bump cap has a moisture-wicking brow pad that is removable, washable, and replaceable.

Given that they are worn on the head, hygiene is a priority. Many bump caps feature shells that can be removed for cleaning, and sweatbands can be washed or replaced.

Industry Standards and Certification
To ensure reliable protection, bump caps must meet specific performance requirements. In Europe and many other regions, the standard is EN 812.

Key requirements of the EN 812 standard include impact resistance, where the force transmitted to the head must be below a specific threshold. Penetration resistance is also tested with a defined impact energy. Some bump caps may also be tested for resistance to low temperatures, flame resistance, or specific electrical properties. Always look for the CE mark on the product, which indicates compliance with these essential safety requirements.

Top Bump Cap Options

3M First Base + Bump Cap
This model is best for confined space work and general industrial use. Key features include a flexible ABS shell, low-profile design, breathable woven fabric and foam, airflow channels, and an adjustable elastic strap. It is available in different peak lengths and meets the EN812 standard.

PS89 Ultra-Light Bump Cap
This model is best for all-day wear where comfort is the highest priority. Key features include an ultralight LDPE plastic shell, 4-point plastic harness, soft foam sweatband, ventilation holes for extra airflow, and easy cleaning. It is available in multiple colours and is CE certified.

ERB Safety 67 Bump Cap
This model is best for food processing, automotive, pest control, and assembly facilities. Key features include perforated sides for cross ventilation, a moisture-wicking removable and washable brow pad, pin-lock sizing, and an ultra-light weight of 7.34 ounces. It is described as the number one bump cap in America.

Jackson Safety C10 Bump Cap
This model is best for color-coded hygiene zones in food processing. Key features include a shell molded from HDPE, low-profile design, 4-point pinlock suspension, and an absorbent terry cloth brow pad. It fits head sizes from 6-1/2 to 8-1/4 and weighs only 8 ounces. It is ideal for color-coding programs to prevent cross-contamination.

Recommended Applications
Bump safety caps are ideal for a wide range of industries and tasks.

For confined spaces, they are perfect for tanks, vaults, and crawl spaces. For automotive repair, they are ideal for working under vehicles and under hoods. For food processing and meat packing, they provide protection where hygiene and bump protection are required. For pest control, they are useful when accessing attics and crawlspaces. They are also suitable for assembly facilities, manufacturing, and warehousing around low shelving and racking.

Care and Maintenance
To ensure the longevity and effectiveness of your bump cap, clean it with a mild detergent and water, avoiding strong detergents. Wipe the inside with a mild disinfectant if shared.

Regularly inspect the cap for signs of wear and tear. Store it in a cool, dark place away from direct sunlight and extreme temperatures. Never paint, apply adhesive tape, or scratch the shell, as this can damage the material and compromise protection.

Frequently Asked Questions

Can I wear a bump cap instead of a hard hat?
No, absolutely not. Bump caps are tested to EN 812 and only protect against impacts with stationary objects. They are not designed or certified to protect against falling or thrown objects. In designated hard hat zones, a proper industrial safety helmet must be worn.

What is the difference between EN 812 and EN 397?
EN 812 for bump caps protects against striking the head against stationary objects and is tested with low impact energy. EN 397 for safety helmets protects against falling objects and is tested with much higher impact energy, including penetration tests for falling loads. They are not interchangeable.

How do I know what size bump cap to buy?
Most bump caps feature an adjustable fitting system. Common sizing methods include an adjustable strap that fits a range of head sizes, or pin-lock sizing that adjusts to specific head measurements.

Are bump caps hygienic for food processing?
Yes, many bump caps are designed with hygiene in mind. They feature easily cleanable shells and removable, washable sweatbands. Color-coded models are also available to support hygiene protocols and prevent cross-contamination in different zones.

How do I clean my bump cap?
The shell can be wiped clean with a damp cloth and mild soap. The internal sweatband is often removable for washing or replacement. Always refer to the manufacturer’s care instructions.

What materials are bump caps made from?
Common materials include ABS plastic, LDPE, and HDPE.

Bump safety cups  available in Mombasa, Kwale, Kilifi, Lamu, Mandera, Marsabit, Isiolo, Meru, Embu, Kitui, Machakos, Makueni, Nyandarua,

Nyeri, Kirinyaga, Murang’a, Kiambu, Turkana, Samburu, Trans Nzoia, Uasin, Gishu, Elgeyo Marakwet, Nandi, Baringo,

Laikipia, Nakuru, Narok, Kajiado, Kericho, Bomet, Kakamega, Vihiga, Bungoma, Busia, Siaya, Kisumu, Homa Bay, Migori, Kisii, Nyamira, Nairobi.

In Nairobi you can find them at: Westlands, Dagoretti,  Lang’ata, Starehe, Kamukunji, Embakasi, and Kasarani, Kibera, Mathare,

Eastleigh, Karen, Lavington, Westlands, Parklands, Runda, South C, South, Ngong Road

In Mombasa you can find us at : Nyali, Mwembe Tayari, Majengo, Likoni ,Bamburi, Miritini